Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Valve body this zip kit identification zf6gen2zip is designed for zf6hp21, zf6hp28, zf6hp34 generation 2 applications only. Nov 07, 2015 in this video, i overhaul the 6hp19 valvebody. Zf 6hp19 6hp28 transmission failures due to bad valve. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Strong thumps at engine start problems with torque converter lockup premature on and off disassembling. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26. Due to the difficulty in obtaining cores for rebuild, we currently only offer our rebuild service on this model. Bmw mechatronic solenoid kit 6hp19 6hp26 zf 1068298044. Zf 5hp19 automatic transmission spare parts catalog table.
What you are supposed to know about your zf6hp26, 6hp19, 6hp28 and similar ford transmissions. The overall seal heights on these vary depending on application. This listing is for rebuild service on a zf 6hp26, 2nd generation valve body. This is coming from my laptop, trying to fix desktop computer,it wont let me upload. Spare parts each transmission is divided into groups e. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional. Automatic equipment allowed to regulate efficiency of greasing and cooling that in turn optimized transmission work.
The valve body tightness tester by vacuum method compressor not included vacuum pump single stage 150 microns 51 l min leak test tool for solenoids zf 6hp19 6hp21 6hp26 6hp28 6hp32 6hp34 6r60 6r75 6r80. Jan 19, 2019 along the same lines as the above worn valve bodythough not quite as distressing in terms of material coststhere are some perishable parts within the valve body that can wear down and cause the dreaded e clutch fault to occur. Zf 5hp19fla automatic transmission spare parts catalog table of contents 5hp19fla transmission overview north american applications. Zf 6hp21 bmw code 1071 030 xxx zf 6hp21x bmw code 1071 050 xxx 6 speed rwd full electronic control revision 042015. Valve tightness tester of valve body plates by vacuum method. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions. Zf suggests this be replaced on every valve body rr. The valve body contains a number of very small components that are just begging to fall out when. Select all consumables manuals tools diagnostic tools transmission tools valve body tools workshop. Zf 5hp24 transmission repair manual pdf free online this manual covers the procedure for repairing the complete transmission.
Typical problems for this transmission family includes. Zf 5hp19 automatic transmission spare parts catalog table of contents. Coloured sectioned diagram, key to coloured sectioned diagram, lepelletier planetary gear set, description of individual components, hydrodynamic torque converter, oil pump, shift elements, shift overlap control. This zip kit zf66r60zip is designed for zf6hp19, zf6hp26, zf6hp32 generation 1 and ford 6r60. Hydraulic circuit diagram din valve geometry, m e shift. Transmission repair manuals zf 6hp21 instructions for. Zf 6hp19 was constructed jointly with zf6hp26 as a light modification. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. All mechatronics are shift pressure tested and all electrical shift currents are measured and adjusted.
Use the zf6 valve body separator plate application chart to determine which plate is required. Please, have the position number and model number prepared when you call. The most common problem for powerful cars equipped with this transmission is the torque converter. It applies to all bmw with zf 6hp19 6hp19z 6hp21 aka ga6hp19tu in this post i will be explaining why you have transmission issues like. Showing the location of small parts, installing new solenoids and installing the computer. Zf 5hp19fla automatic transmission spare parts catalog. A separate zip kit zf66r60zip is available for zf6hp19, zf6hp26, zf6hp32 generation 1 and ford 6r60, 6r75, 6r80 applications. Valve body parts diagram generation 1 sonnax zf wg211 transmission operations and diagnostics repair zf6hp26 zf6hp28 09e exploded view spare part catalog pdf. Pdf online zf 6hp19, 6hp26, 6hp32 automatictransmission. Information about rebuild transmission zf 6hp19 09l the design of this sixstep automatic transmission is standard, except for presence of range of the converter more than six.
We have the zf 6hp19 valve body, demounted from the bmw z4 roadster coupe 2. Everything about your zf automatic transmission issues. Select all metal clad seals retainers seal ring kits. How to change zf bmw transmission mechatronic sleeves. This diy applies to most zf 6hp transmissions found in e60, e90, e92, e65, and some other makes and models as. The 6hp19 transmission was a development of the original 6hp26, but was downgraded for. Zf5hp19 vw porsche audi bmw 55402 transmission torque converter oil pump bushing. Transmission repair manuals zf 6hp19 09l instructions. Coloured sectioned diagram 6hp19, brief description general, description of individual components, transmission control area, description of solenoid valves, pressure regulator, electronic module electronic control unit.
Coloured sectioned diagram, key to coloured sectioned diagram, lepelletier planetary gear set, description of individual components, hydrodynamic torque converter, oil. The 6speed automatic gearbox zf 6hp19 a 09 has been installed on rwd and awd bmw models, as well as on fwd and awd audi models as 6hp19a. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf 5hp19fl automatic transmission spare parts catalog. The two main culprits that may bring about this fault are the separator plate, and the e clutch accumulator. Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Zf 5hp19 automatic transmission spare parts catalog.
The valve body with completely automatic solenoids is responsible for cooling of a transmission and greasing of mobile elements. For a list of technical literature available from zf or for answers to frequently asked questions about zf transmissions visit us at. Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control automatic choice 0044 0. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip. Its locking mechanism became regulated and forced from the first gear.
Everything about your zf 6hp26, 6hp19, 6hp28 transmission. Contact zf for the most updated part number for example. The main problem of 6hp19 \21 is the mechatronic unit. Transmission service repair manuals pdf online download. Insure the correct pum p suction adapter is installed. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x code 1071 020 xxx 6 speed rwd full electronic control valve body parts cont kit toolkit for 6hp19. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Bmw zf 6hp28 valve body rebuild and return service 2007. In this video, i have a bmw that has a hard code and will not clear. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed. Pdf repair instruction contains the procedure for repair work on the.
Zf 6hp19 1071 010 xxx, 6hp19x 1071 020 xxx bmw ga6hp19z vag 0at 6speed rwd electronic control. Zf 6hp19 bmwjag code 1071 010 xxx zf 6hp19x 6 speed rwd. Zf 6hp26 automatic transmission spare parts catalog. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Home service manuals owners engine repair transmission repair wiring diagrams body repair vag ssp. Valve body layout zf6hp19, zf6hp26, zf6hp32 generation 1 pdf. Detailed technical booklet included with indepth rebuild and inspection tips for comprehensive valve body repair.
Click here to view pdf if the tech resource does not appear below. With new zf or ford mercon sp same exact fluid add xhp on android, load the stage 3 flash on the car, and your shifts will be close to dct speeds. These zf transmissions work much better if you change the solenoids as well. These transmissions appear to have a high amount of failures due to valve body failures. Zf bmw 6hp19, 6hp26, 6hp32 automatic transmission functional descriptions. Zf 6hp19 6hp28 transmission failures due to bad valve body. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip kit by. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. Information about rebuild transmission zf 6hp19 09l. Zf 6hp19 6hp26 6hp32 functional descriptions automatic.
Transmission repair manuals zf 6hp19 09l instructions for. Information about transmission zf 6hp21 speaking about how to repair automatic gearbox zf 6hp21 we should note that among the most common breakdowns there are problems with control package. In this video, i overhaul the 6hp26 valvebody out of the jaguar trans. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional. Make offer zf 6hp19 6hp21 valve body to case sleeve seal kit mechatronic kit 6pcs for bmw. The zf 6hp26 automatic transmission has been developed for vehicles with an engine torque of up to 600 newtonmeters nm. Electronic components are sensitive to temperature drops and falls too high and too low oil temperatures as well as the presence of metal chips are undesirable factors for this transmission. The repairing of this transmission is only allowed to persons with an specific training from zf getriebe gmbh. This transmission uses planetary gears with hydraulicelectronic control.
Zf 6hp19a zf friedrichshafen ag zf friedrichshafen ag. Revmax brings you the best zf 6hp21 6hp28 rebuilt, updated transmission valve body, high quality computer dyno tested valve body on the market. Zf6hp19 trans valve body rebuild kit sonnax zip kit gen 1 apr 24. Speaking about how to repair automatic gearbox zf 6hp21 we should note that among. Revmax brings you the best zf 6hp19 6hp26 rebuilt, updated transmission valve body, the high quality computer dyno tested valve body. Zf 8hp transmission 6hp is zf friedrichshafen ag s trademark name for its sixspeed automatic transmission models 6 speed transmission with h ydraulic converter and p lanetary gearsets for longitudinal engine applications, designed and built by zf s subsidiary in saarbrucken.
Frp05 zf 6hp19a vwaudi code 1071 040 xxx 6 speed in line awd full electronic control steel plates kit steel plate oem. Zf 6hp21 transmission fluid change instructions for replacing atf drain atf and pour a new atf green, g 060 162 a. Do it yourself kylebs 6hp19 service thread this is a step by step diy. The zf 5hp19 series is an electronically controlled, five speed automatic transmission with a lockup. Sonnax zip kit zf6053zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the zf6hp192632 generation 1 valve bodies. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. This diy applies to most zf 6hp transmissions found in e60, e90, e92, e65, and some other makes and models as well.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Maybe a valve body mechatronik failure, try to contact your local zf branch for a valve body replacement. Acc02 ni bonded rubber intermediate plate for mechatronic unit valve body. Zf refers to this version as the 6hp28 and 6hp34 internally, and it uses the eshift design. There are also problems with the valve block and solenoids. Functional descriptions automatictransmission 6hp19 6hp26.
Zf 6hp19 6hp21 valve body to case sleeve seal kit mechatronic kit 6pcs for bmw. Mechatronic and valve body are only available as complete servicemechatronic. The shift solenoids are contained in the valve body, which zf refers to as the. Zf 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free onlinecontents introduction note contents coloured sectioned diagram 6hp19 key to coloured sectioned diagram 6hp19 brief description general lepelletier plan. This procedure is quite involved and should take a little over an hour to complete so please do not omit it. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and. We remove the electronic board with the selector position sensor, remove the solenoids and disassemle the valve body itself. The plates are not specific by transmission model, but rather by valve body code and also by the stamped number. Hey guys, heres part 2 of the diy sequence of refilling your trans with fluid which is resetting and relearning the adaptions.
Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. It applies to all bmw, jaguar, bentley, rolls royce, maserati, audi and others with zf 6hp26, 6hp19, 6hp28 in this post i will be explaining why you have transmission issues like. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability. I suspect that a solenoid in the valve body was failing, and has now completely gone bad. A delayed or harsh engagement in these transmissions may be caused by a worn clutch a control valve boost sleeve. The main spare part of 6hp valve body became the separator plate of the valve body. Zf 6hp19 6hp26 6hp32 repair manual soup ioasset 8 io. Replacing this part may be needed in order to repair this concern. The transmission control module tcm and the main control valve body unit forms a composite element that.